Tool Design in Pressure Die Casting Metal Flow Analysis

Dietech India PVT LTD

June 2014 to Actually working here

Responsibilities: 1. Creating 3d model based on customer 2d drawing using ProE, Unigraphics, Auto Cad and Solid Works. 2. CASTING PROJECTED, CASTING WEIGHT and distance between center of gravity of machine center and component center is calculated on Pro-E software 3. Using Die Tech THUMB RULES method calculated on machine locking force, machine tonnage, gate area, fill ratio and yield ratio 4. Layout finalization based on feeding feasibility and DIE balancing using TIE BAR calculation of PQ2 5. Choose proper FLAT FEEDING system and Identify GATE FEEDING system (edge gate, face gate, spoon gate, ring gate and angle gate) 6. Design a runner based on parting line area using DiediFice and pro-E software. 7. Casting runner BREACKING Analysis using SLID WORKS software 8. Flow analysis is carried out to ensure the PROPER FILLING, check indentify EVEN ENTRY surface defect, cold Shut, gas porosity & shrinkage porosity, solidification, over flows and venting calculation is carried out based on gas porosity result using FLOW 3D 9. Based on flow simulation we are identify OVERFLOW area and again run flow simulation finally identify CHILL PATH. 10. Finally take RUNNER GATE AREA SECTION are taken by using AUTOCAD 11. Development and review of DFMEA 12. Conducting CFT (Cross Function Team) meeting for repeated projects 13. Final runner is move to die design 14. Provide innovative ideas towards Value Engineering and Value improvement (VE-VI) with respect to melded parts

Research and Development Engineer

Dietech India PVT LTD

October 2013 to Actually working here

Responsibilities: 1. Creating 3d model based on customer 2d drawing using ProE, Unigraphics, Auto Cad and Solid Works. 2. CASTING PROJECTED, CASTING WEIGHT and distance between center of gravity of machine center and component center is calculated on Pro-E software 3. Using Die Tech THUMB RULES method calculated on machine locking force, machine tonnage, gate area, fill ratio and yield ratio 4. Layout finalization based on feeding feasibility and DIE balancing using TIE BAR calculation of PQ2 5. Choose proper FLAT FEEDING system and Identify GATE FEEDING system (edge gate, face gate, spoon gate, ring gate and angle gate) 6. Design a runner based on parting line area using DiediFice and pro-E software. 7. Casting runner BREACKING Analysis using SLID WORKS software 8. Flow analysis is carried out to ensure the PROPER FILLING, check indentify EVEN ENTRY surface defect, cold Shut, gas porosity & shrinkage porosity, solidification, over flows and venting calculation is carried out based on gas porosity result using FLOW 3D 9. Based on flow simulation we are identify OVERFLOW area and again run flow simulation finally identify CHILL PATH. 10. Finally take RUNNER GATE AREA SECTION are taken by using AUTOCAD 11. Development and review of DFMEA 12. sConducting CFT (Cross Function Team) meeting for repeated projects 13. Final runner is move to die design 14. Provide innovative ideas towards Value Engineering and Value improvement (VE-VI) with respect to melded parts

Junior Design Engineer

Manoj Engineering Works

May 2013 to June 2014

Responsibilities: ? Interact with application department for conceptual development as per the client?s requirements. ? 3D Modeling and generating assembly drawings. ? Carry out engineering analysis on complex problems to ensure quality. ? Making cost estimation to ensure the subsystems within the project. ? Preparation of detailed drawings with GD&T, and to develop diagram and bill of materials. ? Manage product configuration and pre-production processes.

M.Tech

2011 to 2013

Bachelor of Engineering (BE)

2008 to 2011

Career Goals

Industries of interest

Design

Areas of interest

Engineering

Availability to travel and work outside the city

Yes

Interests and hobbies

Music, Drawing